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How to Solve Air in the SystemUpdated 5 days ago

If you’re experiencing slow or irregular water flow, loud or straining noises, frequent filter cycling, or a low water level in the filter housing, this is typically caused by air entering the system or restricted water flow, not a system defect.

Please review the steps below carefully.


Step 1: Check Your Filter Maintenance

A clogged or old filter is the most common cause of restricted flow.

  • When was the last time you cleaned your filter?

  • When was it last replaced?

Maintenance guidelines:

  • Clean the paper fiber and mesh filter every 1-2 weeks

  • Replace the filter every 6-8 weeks days

If your filter maintenance is up to date, continue to the next step.


Step 2: Check the Filter Housing Water Level

During normal operation, the filter housing may sit around 1/3 to 1/4 full.

If the water level drops significantly lower than that, it usually means air is entering the system.


Step 3: Power Off Before Adjusting

Always turn the chiller OFF and unplug it before inspecting or adjusting any components.


Step 4: Check the Air Release Valve (Very Common Cause)

The air release valve must be fully CLOSED during normal operation.

It should only be opened briefly while the system is OFF to release trapped air.

If the valve is left open during operation, it will:

  • Pull air into the system

  • Cause loud or straining noises

  • Reduce water flow

  • Create shaking or vibration

Ensure the valve is fully closed before restarting the unit.


Step 5: Inspect Filter & Connections

  • Clean or replace the filter if needed

  • Ensure all hose connections are tight

  • Confirm O-rings are properly installed

  • Apply Teflon tape to threaded connections if needed

  • Verify gaskets are installed correctly (see installation guide)

Loose fittings or missing seals can allow air to enter the system.


Step 6: Reconnect & Properly Prime the System

After confirming everything:

  1. Reconnect all hoses securely

  2. Open the drain valves and allow water to flow

  3. Keep the chiller OFF

  4. Briefly open the air release valve until the filter fills to about 75–100%

  5. Close the air release valve completely

  6. Power the unit back on

You can reference the setup video for visual guidance.


Important Note

It is normal for the filter water level to lower slightly while the system is running. This does not indicate a defect unless accompanied by noise, vibration, or poor cooling performance.


Still Experiencing Issues?

If you have followed all the steps above and are still experiencing irregular flow or noise, please contact support at [email protected] with:

  • A short video of the unit running

  • A clear photo of the filter housing water level

We’ll review and guide you through the next steps.

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